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PAPER.

sail-cloth and ropes. Its commerce is considerable. Pop. (1871) 6077.

PAPER. This well-known fabric is usually composed of vegetable fibres in a minute state of division, and recombined into thin sheets, either by simple drying in contact, or with the addition of size or some other adhesive material. Probably the earliest use of paper was for the purpose of writing upon, and its earliest form was the Papyrus (q. v.) of the Egyptians. The stems of the papyrus plant, which are often eight or ten feet long, are soft and green, externally like the common rush; and the interior consists of a compact cellular tissue or pith. At the bottom of each stem the portion immersed in the mud and water is whiter and more compact; and under the outer skin a number of thin pellicles lie one above the other. These were removed, and laid side by side with their edges overlapping each other, and crosswise upon these was placed one or more similar layers, until the sheet was sufficiently thick; pressure was then applied for a time, and afterwards the sheet was dried in the sun. The width of such sheets, of course, depended upon the length of the portion of papyrus stems taken; but they could be made any length by joining a number of the squares end to end by glue or any other adhesive material. The scapus, or roll, usually

consisted of about 20 of them.

Owing to the fact that the various layers of the papyrus decrease in thickness as they are nearer to the centre of the stem, the makers were enabled to produce papers of different qualities; and in the time of the Romans many varieties were known, which differed as to the quality of the material, and the size of the pieces of which the sheets were composed. The finest quality was made from the innermost layer of membrane, and was called Hieratica, or paper of the priests. This was made for the Egyptian priests, who interdicted its sale until covered with sacred writing. In this state it was, however, an article of trade, and the Romans found a means of removing the writing, and sold the palimpsest sheets in Rome under the name of Augustus paper, used as a Latin equivalent for its former Greek name of hieratica. It was, however, supposed by many that it was named after the Emperor Augustus, and in consequence a second quality was called after his wife, Lavinia; and the original name of the first quality came in time to be applied to the third quality. The next quality was called Amphitheatrica, it is supposed, from its having been made in the vicinity of the Alexandrian amphitheatre. This last, when imported to Rome, was partly remanufactured by Q. Remmius Fannius Palaemon, the schoolmaster and paper-maker, who, by a peculiar process of his own, reduced its thickness, and rendered it equal to the first quality, when it was sold under the name of Fanniana. There were other inferior qualities, of which one called Emporetica was used as shop-paper.

Pliny, from whom we get these very interesting particulars, tells us that all these kinds were manufactured in Egypt, and required the Nile water for their formation. He says, that when it is in a muddy state it has the peculiar qualities of glue, and the various kinds of paper are made on a table where they are moistened with this water. The leaves or sheets of membrane are laid upon it lengthwise, as long indeed as the papyrus will admit of, the jagged edges being cut off at either end; after which a cross layer is placed over: the same way, in fact, that hurdles are made. When this is done, the leaves are pressed together, and dried in the sun.' The idea of the adhesive quality of the Nile water is erroneous, but it is very probable the Egyptian manufacturers encouraged the error.

328

It is obvious the whole merit consisted in using the membranes fresh, whilst their own natural gum was in proper condition to make them adhere together. In India and China, the art of writing with a style or sharp point upon dried palm and other leaves, and also some kinds of bark, is common even at the present day, especially in Ceylon, where we find it common to employ the leaves of the talipot and other palms as paper. Perhaps it was from the employment of these materials, or it is even possible from watching the operations of the paper-making wasps and other insects, that the manufacture of larger pieces, by pulping the materials and spreading them out to a greater extent, was suggested. Whatever was the true origin of the art, it is now lost in the vista of time. It is known that the Chinese were acquainted with the art of making paper from pulp artificially prepared as early as the commencement of the Christian era; and it is thought that they used the bark of various trees, the soft parts of bamboo stems, and cotton. In the 7th c., the Arabians learned the art of making it of cotton from the Chinese, and the first manufactory was established, about 706 A. D., at Samarcand. From thence it was transplanted to Spain, where, under the Moors, paper was made not only of cotton, but it is thought also of hemp and flax. The exact time of the introduction of paper made of linen rags is very uncertain; but the best evidence is offered by the Arabian physician Abdollatiph, who writes, in an account of his visit to Egypt in the year 1200, that the cloth found in the catacombs, and used to envelop mummies, was made into garments, or sold to the scribes to make paper for shopkeepers; and as there is no doubt that these mummy-cloths were linen, it proves that the use of this material is of no mean antiquity. Of the use of linen rags in Europe, the earliest proof is in the celebrated document found by Ichwandner in the monastery of Goss, in Upper Styria, which purports to be a mandate of Frederick II., emperor of the Romans, and is dated 1242. It is written on paper which has been proved to be made of linen. The practice of making a distinctive water-mark on the paper, by means of an impression on the fine sieve of threads or wires upon which the floating pulp is received (fig. 1), was also of very early date, as MSS. as old as the 13th c. bear it. But there is really no satisfactory information respecting the exact time or place of the introduction of paper-making into Europe; by some it is supposed that Spain was the first to receive the art, and that thence it spread to France and Holland, and afterwards to England. It is quite certain that England was a long time behind these countries. As a proof of this, we find that the first patent for paper-making was taken out in 1665, by one Charles Hildeyerd, but it was for The way and art of making blew paper used by sugarbakers and others.' The second was in 1675, by Eustace Barneby, for 'The art and skill of making all sorts of white paper for the use of writing and printing, being a new manufacture, and never practised in any way in any of our kingdomes or dominions.' This, then, was the first commencement of the making of writing and printing paper; but that it did not equal the manufactures of other coun tries is shewn by the specification of another patent, taken out by John Briscoe in the year 1685, which is thus expressed: "The true art and way for making English paper for writing, printing, and other uses, both as good and as serviceable in all respects, and especially as white as any French or Dutch paper.' As a general rule, it was the custom of papermakers to employ linen rags for fine papers, but a great variety of other materials have been in use

241

PAPER.

from its first introduction; for, as early as 1680,
Nathaniel Bladen took out a patent for An engine
method and mill, whereby hemp, flax, lynnen,
cotton, cordage, silke, woollen, and all sorts of
materials' might be made into
and paste-
paper
board;
and from that time innumerable efforts have
been made to prepare other materials than cotton
and linen rags for the manufacture of paper. The
following is a summary of the patents which have
been taken out in Britain for making paper from
various materials, with the dates, which will shew
to those engaged in this investigation in what
directions the inquiry has been previously con-
ducted. The arrangement is alphabetical, and
consequently not in the order of dates.

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Names of Inventors, and Dates of Patents.

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Old Writing Paper,

Pea Stalk,
Peat or Turf,

Rots of various kinds,

Sawdust,
Sea-weeds,

Silk,

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Stiff, 1853; Wheeler and Co., 1854;

Rossiter and Co., 1854; Smith Tan (Spent Bark),
and Co., 1855.

Berry, 1838; Lilly, 1854; Jullion,
1855; Burke, 1855; Hook, 1857.
Koops, 1800; Balmano, 1838; Nerot,
1816 Coupler, 1852; Johnson,
1855; Kelk, 1855; Lotteri, 1855;
Niven, 1856; Broad, 1857; Hope
and Co., 1857.
Ruck and Touche, 1856; Touche,
1857.

D'Harcourt, 1838; Brooman, 1855.
Berry, 1838; Coupier, 1852; John-
son, 1855; Jullion, 1855; Ruck
and Touche, 1856; Hook, 1857.
Newton, 1852; Holt and Forster,
1854.

Diaper, 1854.

Coupland, 1854; Holt and Fraser,
1854; Plunkett, 1857.
Bladen, 1682; Williams,
1833;
Coupler, 1852; Crossley, 1554;
Siolet, 1857.

Jones, 1805 Zander, 1839; Lloyd,

1852; Hill, 1854.
Routledge, 1856.
Bladen, 1682; Koops, 1800; Jones,
1605; Ball, 1817: Berry, 1838

Thistle-down,
Thistles,

Tobacco-stalks,
Wood,

Wool,

Ruck and Touche, 1857.
Newton, 1852.

Nesbitt,

1824:

Johnson, 1855.

Bellford,

1854;

Jones, 1805; De la Garde, 1825;
Clift, 1854.

Koops, 1800.

D Harcourt, 1838.

Ley, 1852; Ciarke, 1853; Lalle mande, 1853; Crossley, 1851; Hemming, 1857; Westerman, 18: 2. Blmano, 1838; De la Berteche, 1855; Johnson, 1855; Ackland, 1854; Barling, 1855; Dubus, 1857. Wilkinson, 1852; Johnson, 1855. Martenoli de Martonoi, 1855; Archer, 1855.

Bladen, 1682; Bull, 1817; Williams, 1833.

Koops, 1800; Lambert, 1824; Zinder,
1839; Couvier, 1852; Stiff, 1853;
Poole, 1853; Helin, 1854; Fraser,
1855; Chanchard, 1856; Castelain,
1854; B: oad, 1857; Wheeler, 1857.
Crossley, 1854; Jeyes, 1854; Holt
and Forster, 1854; Horton, 1855;
Rossiter and Bishop, 1854.
Bellford, 1854.

Koops, 1800; Lora Berridale, 1854;
Lilie, 1854.

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Wrack Grass or Zostera, Spooner, 1857.

But whatever the material employed, the process for nearly all is the same. The rags, bark, fibres, into a fine smooth pulp. This, in the early stages of or other substance, have to be reduced with water the manufacture, was accomplished by macerating and boiling the material, until, in the case of bark, fibres, or other raw material, the fibres could be drawn out from the cellulose matter, after which it was beaten with mallets, or with pestles in mortars, or stampers moved by some power. Water is gener Berry, 1838: Gibbs, 1933 and 1857; ally used, but in Holland wind-mills do this work.

Gibbs, 1833; De la Garde, 1825;
Coupier, 1852; Collins, 1853
;
Pownal, 1852; Coupland, 1854;
Broad, 1857.

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Bladen, 1682; Hooper, 1790; Koops,
1800; De la Garde, 1825; Gibbs,
1832; Coupier, 1852; Collins, 1853;
Bargnano, 1853; Jackson, 1854;
Helin, 1854; Broud, 1857; Ball,
1817.

De la Garde, 1825; D'Harcourt,
1838; Balmano, 1888; M'Guaran,
1839; Sheldon, 1813; Burling,
1851; Crossley, 1854; Holt and
Fraser, 1854; Taylor, 1854; Broad,
1857; Plunkett, 1857.
Wilkinson, 1852.

Calvert, 1846; Nerot, 1846; Coupier,
1852; Helin, 1854; Jackson, 1854;
Smith and Hollingworth, 1855.
Hooper, 1790; Trappes, 1854; Ocks,
1856; Van den Hout, 1856; Lich-
tenstadt, 1857.

Balmano, 1838; Warner, 1853;
Vivien, 1853; Johnson, 1855;
Moll, 1855;
1857.

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Fig. 1.

are softened and separated in a remarkable manner

Ruck and Touche, by it; they are then put into a machine called the washing-machine (fig. 1), which washes out dirt

PAPER.

and everything but the pure vegetable fibre. This machine (figs. 1, 2, and 3) is a large cast-iron vessel, usually about 10 feet in length, 44 feet in width, and 2 feet in depth. In the middle, occupying about two-thirds of its length, is a partition, always cast with it, called the mid-feather, a (figs. 1 and 2), to support the axle or driving-shaft, b

Fig. 2.

(figs. 1 and 2). This turns the cylinder c (fig. 1), which has a large number of teeth or ridges running across it, which grip and tear the rags, or other materials, as they are drawn under it by the current formed by its revolutions. In order to facilitate this, a peculiar form is given to the bottom of the part in which the cylinder works, as seen in fig. 3. The rise, a (fig. 3), is called the back-fall, and the

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an hour is submitted to the same process as in the
first; by which all vestiges of the bleaching mate-
rials are removed, and the stuff so much more
broken down as to be called half-stuff. From this
engine it is let out by a valve, and finds its way into
a lower
the beating-engine, which is placed at
level so as to receive it. Here the arrangement is
nearly the same as in the washing and intermediate
engines; but the ridges on the bars below the cylin-
der, and on the cylinder itself, are much sharper, and
the disintegration of the fibres is carried on with
great rapidity until they are quite separated; and
the flow of the water in a rapid current, as it passes
the cylinder, draws them out and arranges them in
the water in much the same way as wool or cotton is
laid on the carding-cylinders of a carding-machine.
This operation takes about five hours, at the end
of which time the materials have been worked up
with the water into an almost impalpable pulp.
This is then let out into the pulp vat, where it
is kept continually agitated by a wooden wheel
revolving in it, called a hog, and from this the
hand-workman or machine is supplied.

We will now suppose the pulp formed and ready
for use in the vat, and will first describe the
process of hand-making, as formerly practised in
all countries, and still in use, more or less, in all
paper-making countries. The workman or vatman
takes an imple-
ment called a

[graphic]
[graphic]

mould, which con

sists of a sheet
of very fine net-
work, attached to
a frame, as in fig.
4. In Europe,
this network was
always made of
very fine wire; but
in India, China,
and Japan it is
usually made of

Fig. 4.

fine fibres of bamboo, which the workmen of these countries split and weave with remarkable skill There are usually two kinds of moulds employed. In one, as in fig. the wires are woven across each

other, forming a very fine gauze, and paper made with them is known as wove. In the other, there are several cross-bars in the frame, and straight wires are laid from side to side, and about four or five to each half sheet are laid across them lengthwise, to keep them in position; the transverse wires are about twenty to the inch; the longitudinal ones are a little more than an inch apart. Paper made

it.

called

kind of mould is
used, another im-
plement
the deckle (fig. 5)
is required.

materials are drawn up to, and through the narrow space at b, by the current; then, as they pass over the ridged surface, c, they come in contact with the ridged surface of the cylinder, and are thus violently on such moulds ground and drawn through, the stream carrying is called laid, and them round and round until they are thoroughly is easily known washed and partly pulped; or, as it is technically by the impression called, broken in. The washing-machine is supplied of the wires upon Whichever with a continued flow of clean water, and the soiled water as regularly escapes through a fine gauze screen, in the ends of the cylinders, in which is an ingenious arrangement for raising it and carrying it away through the axis, which is hollow. The contents of the washing-machine are then allowed to flow out through a large valve, opening downwards is a thin frame, into the draining-chest. Here the water is drained which exactly away, and the stuff is then placed in the bleaching corresponds vats, which are made of stone, and each calculated the frame of the mould, and the workman first to contain a hundredweight of stuff, which is here submitted to the action of a strong solution of chloride of lime for about twenty-four hours, and frequently agitated; after which it is transferred to a hydraulic press, and pressed so as to remove the greater portion of the liquid and chloride of lime. It s then placed in another washing-engine, and for

It

to

Fig. 5.

places the deckle on the mould, and then dips
them into the pulp; the deckle forms a ridge which
retains just enough of the liquid pulp for the
The water of the pulp speedily
sheet of paper.
drains through the wire gauze, and after it has
stood in an inclined position for a few minutes,
another workman, called the coucher, applies the

243

[graphic]

PAPER.

an

face of the sheet of pulp to a piece of felt or has a shogging motion,
flannel cloth stretched on a board, called the or side-shake, which
couch, and the sheet thus pressed, leaves the mould, has
and is left on the couch. Every successive sheet
is similarly treated, and they are piled one on
another, with a sheet of felt between each, until
from four to eight quires, or a post, as it is called,
is formed. Each post is put in a press, and under
pressure parts with nearly all the moisture in
the sheets of paper.
The felts are then removed,
and after several pressings, and other minor opera-
tions, the paper is hung on hair ropes, called tribbles,
the drying-loft; and when dried, resembles
blotting paper, and cannot be written upon. This
is remediel by dipping it in a weak solution of hot
size, sometimes tinged with colour, after which it is
pressed, dried, folded, and made up into quires. Hot
pressing and glazing are done by passing the sheets
through hot and polished iron rollers.

important
effect in working the
fibres together before
the pulp finally settles
down. When it reaches
the couching - rolls,
which press out most
of the remaining mois-
ture, and carry it
forward to the first
and second series of
press-rolls by means
of an endless web of
felt which passes
round them, the speed
of these rollers and
the travelling sheet of
In Britain very little paper is now made by felt, CC (figs. 6 and 7),
hand, the wonderful paper-machine having entirely is nicely calculated, so
changed the character of the manufacture. It is
as to prevent a strain
usually stated that Louis Robert, a Frenchman, upon the still very
invented the paper-machine, and that it was tender web of paper.
brought to this country by Didot of Paris in an Sometimes the upper
imperfect state, but received improvements from rollers of these two
Fourdrinier. This ingenious manufacturer certainly series are filled with
did very much to make the paper-machine useful steam, in order to
and perfect, but it must not be overlooked that commence drying the
Bramah took out a previous patent in 1805, rather web. The paper is
more than a year before Fourdrinier, for very similar now trusted to itself,
improvements to those described in Fourdrinier's and passes on, as indi-
specification. The object of all was to cause an cated by the arrows,
equal and well-regulated supply of the pulp to flow from the second press-
upon an endless wire-gauze apron, which would rolls to the first set of
revolve and carry on the paper until it is received drying cylinders, DD
on an endless sheet of felt, passing around and (figs. 6 and 7), where
between large couching cylinders. These machines it again meets with a
have now been brought to such perfection, that felt sheet, which keeps
paper can be made in one continuous web of any it in close contact with
length; and before leaving the machine, is dried, the drying cylinders,
calendered, hot pressed, and cut into sheets. Dif-which are of large size,
ferent engineers have varied the construction of the and filled with steam.
paper-machine, but the general principles of all are Around these it passes,
the same. We therefore select for illustration the drying as it goes; is
machine which was exhibited by Mr George Ber- then received between
tram of Edinburgh, and which was universally the two smoothing-rolls,
acknowledged to be by far the most complete and or damp calenders,
perfect which was presented in the International which press both sur-
Exhibition of 1862.
faces, and remove the
marks of the wire and
felt, which are until
then visible on the
paper. This is neces-
sarily done before the
drying is quite com-
pleted; and from the
smoothing - rolls
passes to the second
series of drying cylin

it,

Fig. 6 is a side view of the machine, and fig. 7 a vertical one. The principle of the machine is very simple; it contains a pulp vat, A (figs. 6 and 7), with a hog or wheel inside to agitate the pulp, and an arrangement for pouring the pulp over the wire-gauze mould, B, B, B, B, which instead of being in single squares, as in the hand-process, in an endless sheet moving round two rollers, a, b, which keep it stretched out and revolving when in operation. Under the part which receives the pulp there is a series of small brass rollers, dders, E (figs. 6 and 7), (fig. 6), these, being nearly close together, keep it where the drying is perfectly level, which is a most necessary condition; finished, and thence besides which, there is a shallow trough, ee (fig. 6), to the calenders, which called the save all, which catches and retains the are polished rollers of water, which always escapes with some pulp in hard cast-iron, suspension; and an arrangement of suction boxes adjusted as to give a and tubes, f,f,f(fig. 6), worked by air-pumps, which considerable pressure draw much of the water out as the pulp passes to the paper, and at over them. The pulp is kept from running over the same time a glossithe sides by straps called the deckles, which are ness of surface. For also endless bands, usually of vulcanised India- writing papers, the rubber, carried round moving rollers, so that they paper passes through travel with the wire-gauze, and therefore offer no a shallow trough of resistance to it. In addition to all this, the frame- size after leaving the work on which the surface of the wire-gauze rests drying cylinders, and

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PAPER.

then passes over another series of skeleton cylinders, with fans moving inside, by which it is again dried without heat, and afterwards passes through the calenders. Printing and other papers are usually sized by mixing the size in the pulp, in which stage the colouring materials-such as ultramarine for the blue tint of foolscap-are also introdrced. Still following the paper web in the drawing (fig. 6), it is seen to pass from the calenders to another machine, F; this slits the web into widths, which are again cross cut into sheets, the size of which is regulated at will. The water-mark is impressed on machin made paper by means of a fine light-wire cylinder with a wire-woven pattern; this is placed over the wire-gauze sheet upon which the pulp is spread, but near the other end of it, so that the light impression of the marker may act upon the paper just when it ceases to be pulp, and this remains all through its course. There are many other interesting points about the paper-machine, but their introduction here would rather tend to confuse the reader. Its productive power is very great; it moves at a rate of from 30 to 70 feet per minute, spreading pulp, couching, drying, and calendering as it goes, so that the stream of pulp flowing in at one end is in two minutes passing out finished paper at the other. It has been computed that an ordinary machine, making webs of paper 54 inches wide, will turn out four miles a day, and that the total production of all the mills in Britain is not less than 6,000,000 of yards, or 3400 miles daily.

For very obvious reasons, the manufacture of paper has been localised on the banks of streams that afford an abundant supply of pure water for washing and pulping. Kent is celebrated for its paper-mills and for the fine quality of its paper, and is the chief county in this respect. Next follow Hertfordshire (where it was first commenced in England in 1490 by John Tate of Stevenage, of whom it is said in a book printed by Caxton,

Which late hathe in England doo make thya paper thynne,

That now in our Englyssh thys booke is printed inne;

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and the same John Tate is mentioned in Henry VII.'s Household Book, under dates May 25, 1498 and 1499, for a rewarde geven at the paper-mylne,' and geven in rewarde to Tate of the mylne, 6s. 8d.'), Buckinghamshire, Oxfordshire, and Lancashire. It was introduced into Scotland in the year 1695, when a company was formed for carrying it on under Articles' signed at a general meeting held in Edinburgh, which articles are now in the Library of the British Museum. It has become a very important branch of manufacture; and not only is paper of a very fine quality made from rags and the new material Esparto, Alfa, or Spanish Grass (the Lygeum Sparteum of botanists), but also the mannfacture of paper-machines is carried on most suc cessfully both for foreign and home use, Both of these manufactures are carried on in the immediate neighbourhood of Edinburgh. Since the introduction of the penny postage, penny papers, and other economical measures, especially the abolition of the excise duty, an enormous impetus has been given to this branch of British manufacture, and considerable difliculty has been found in supplying the makers with raw material: this difficulty has been much increased by the export duties laid by other countries upon the export of rags. The greatest relief has been experienced from improved methods for preparing paper pulp from straw, and from the introduction of the Esparto, which yields half its weight of paper. Of this material English imports in 1869 had risen to about 90,000 tons, which represented 45,000 tons of paper. The British imports of rags have been also very large

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